machines

FLUTEBOX TERA 1800

Description:

Flutebox a wide range Corrugated Board Production Line and equipments which include
Corrugated Roll Sheet Cutter Stacker / Sheet Cutting & Stacking Machinery,Paper Glue Machine ,For Corrugated Heavy Duty Packaging Boxes Paperboard Pasting,Sheet Corrugated Board, Automatic Carton Box Machine Flexo Printer Slotter For Box Make,Carton Pizza Box Corrugated , Flexographic Box Printing Machine for Corrugated Packaging Boxes

Die Cutting Machine Corrugated Carton Box Making,Green Cardboard Box Die Cutting Machine Small Box Making ,Folding And Gluing Machine , Box Stitching Machine For Cardboard Corrugated Carton Box .

fingerless type single facer

Speed:120m/min
Effective Width:1800mm
Corrugated roller-405mm
Fingerless vacuum suction type single facer, the upper and lower corrugated roller made of 48 CrMo alloy steel,
with hatred treatment, the hardness is above HV1200 The surface is well treated by grind and plated chrome.
with a preheater for inner paper and steam spray device for medium paper.
upper and lower corrugated roller are unit assemblage, the whole corrugated roller group can be moved and quickly replacement to change flute type quickly.
Glue Sections are inited assemblage, whole section can be moved by track, saving maintenance time.
Adjustment for corrugated roller, pressure roller, and glue roller by pneumatic system.
Frequency conversion motor s mani drive, independent gear box connect with three gimbal axis inverter to make step-less speed regulation for saving power and to keep one communication connector for production management
Oil immersed type lubricating to reduce noise keeps running stable, prolongs the use life of the gear.
Adopt glue-width motorized dividing to match the idle running motor to the glue application roll to avoid glue drying.
Adjustments for the gap between the glue roller and doctor roller by electric or manual are optional. Digital Readout for the gap between gap roll and doctor roller optional.
bearing for corrugated roller and pressure roller adopt high temperature lubricate grease to keep running smoothly and durably.
Glue part can be running independently or non-independently while stopped.

Fingerless Type Single Facer

Design Speed:150m/min 360C Design Speed:180m/min
Effective width:1800mm-2200mm
Corrugated roller:320mm/360mm
Drive reduced box with oil immersed type lubricating to reduced noise keep running stable adopt gimbal transmission separate power
Corrugating roller,pressure roller and glue roller by pneumatic adjustment,
Cardboard Transmit adopts the vacuum suction method with a wind control system to keep flute profiles stable of the lower roller in the condition of running up.
bearing and corrugated and pressure roller adopt high temp lubricate grease.
Glue part auto supply glue circularly.
The upper-lower corrugating roller is made of 48CrMo high-quality alloy steel , after heat treatment.The Hardness is above HV1200.the surface dealing with tungsten carbide.
The glue part surface is treated by special mesh snicked and chrome plated.
Manud of electric insulation glue device.
Glue part can be running independently or non-independently while stopped.


HYDRAULIC SHAFTLESS MILL ROLL STAND

hydraulic shaftless mill road stand

The structure is double rotary shafts with four arms; Support two paper mill rolls on both arms at the same time.
Hydraulic control for paper mill roller up-down,clamp-open and centring.
Web tension is controlled by pneumatic brakes or manual brakes: Tooth chucks are optional.
Effective width:1200mm-2800mm;Maximum paper roll diameter:1500mm
Maximum support weight: V5B:2.5T, V6B:3.5T
Main axis:242mm/270mm


shaftless mill road

Maximum paper roll diameter:1800mm
Maximum support weight:2T.
The structure is a double rotary shaft with four arms; Supports two paper mill rolls on both arms at the same line.
Round-plate type manual brake, the web tension is adjusted at any time.
Arm clamp and rotary structure set fixed torque clutch, operate safety.


preheater

Diameter of pre-heater roller:600mm,900mm,1000mm,1100mm.
Effective width:1800mm
Electromotion heating angle adjustment.Adjustable range of 360, Two angle shaft optional increase angle area.
Surface of all roller is well treated by grind and plated hard chrome-glabrous and durable.
Adopt dishing seal or plat design. Insure reel paper is heated average.
Simplex,duplex,triplex or quadplex pre-heater according to requierment.

AUTOMATIC BRIDE TENSIN CORRECTION MACHINE


Non-contact type detection corrugated paper
High-precision paper deviation correction(1MM)
Without Adjustment demand when paper width varies
Closed loop control and continuous operation
Full-amplitude infrared LED detection of long service life
Synchronous deviation correction on the basis of centre and side.



DOUBLE GLUE


Each of the glue rolls is controlled by separate transducer motor to ensure all rolls run at the same pace, and also run singly.
Because each roll is controlled by the separate transducer, after the glue roller is renewed also ensure the rolls run at the same speed, by transducer adjustment.
The control of paste volume and accused of paste volume can be separated manually and automatically.
Manual controlling: Press the button that controls to adjust the clearance, to ensure paste enough glue.
Auto-controlling: The coder and PLC auto-controls according to to change in speed.
And with interface appearance to control, to ensure glue when the machine work at high or slow speed and the corrugated paper quality.
Stop the machine, the contact bar raises automatic, glue roller revolves automatically.
Press roller and elasticity pressure bar are optional.


DOUBLE FACER

Design speed:200-/min, width:180mm
Man-machine interface PLC automatic controls, automatic switching of the heating plate number and size of the pressure to adapt to a different kinds of paper flute peak intact.
Heating plate is surface ground and chrome-plated, width 600mm,18-22 pieces chosen
Hot section adopts hot plate structure, according to the production of cardboard thickness, segmented pneumatic pressure adjustment
Upper cotton belt with two-cylinder s-type cotton belt tensioning device.
Automatic or manual correcting devices are optional.
Drive section adopts gearbox, derived from electromagnetic speed control motor or freq conversion motor.
Driver rollers be converted endure abrasion rubber, and cutting "v" from teeth with drum
and put out paperboard stable.



THIN BLADE SLITTER SCORER

thin blade slitter scorer

Design speed:120m/min.
Effective width:1800mm
3.4 blades 6 scorers, 5 blades 8 scorers or six knives ten lines.
Adopts novelty thin edge high-speed paper cutting. the incisions are level-up and velvet.
Auto-grinding edge system can be realized in the process of production, non-stop machine grinding edge, Pneumatic control
grinding edge set. According to the material and condition of hem, set the interval meter and the grinding time at any moment.
The whole set adopts electromotive movement horizontal, assort to the cardboard excursion in effect.




CUTTER HELICAL KNIVES

Design Speed:200m/min /min, Effective width:1800mm
Cutting length:500mm-900mm,cutting precision:1mm(Running at steady speed )
Memory of 180 orders , change cutting size quickly and accurately, non-stop for
changing order and enabling networked computers to facilitate production management.
Cutter shaft rotary gear adopts forging steel high frequency quenching to achieve no lateral, using the advanced keyless connection, high precision.
Helical knives structure with HSS knife edge, serration-type knife and scissor
cutting with less shear force, to keep the knives long life.
Front and behind feeding adopt sun wheel, smooth transportation and uniform
pressure,avoid damaging the paperboard.
Adjustable high precision non-gap gear to ensure cutting precision and running
balance.
Knife shaft made of quality forged steel material, and running stable after balance treatment.
Host base and machine frame adopt grey cast iron, to keep the machine strong and stable.
Adopt Germany KEB servo system and 10.4 inches Taiwan Eview colour touch screen.


paper sheet delivery and sage conveyor

Effective width:1800mm,Design Speed:100m/min-180m/min
Max. sheet length:3000mm-3500mm.
Automatic stack and collect cardboard.
With electro motion transmit horizontally by electric adjustment of backstop position.
Vertical meet cardboard adopts a wide conveyer belt to transmit.
The sheets or height of cardboard will be moved out by automatic or switch control when reaching the request.


automatic up-stacking
Effective width:1800mm- ,Design Speed:200m/min-250m/min
The Max stacking heigth:250mm the Max. stacking length:3500mm
Automatic change order in 5 seconds, automatic counting and automatic horizontal paperboard delivery.
Synchronization with production management control system, change order automatically with high speed
During working with the production management control system , the waste paperboard was less than 700mm due to a change order.
Caterpillar-type stacking platform, AC servo control movement, stacking smoothly and tidily
Automatic paperboard side delivery when reaching the set quantity.
8. Paperboard dam controlled by AC servo system, change order automatic and fast, suitable for small-size paperboard stacking.
Standard electric transport conveyor and double-side delivery table.
Individually sealed control cabinet, and electrical equipment running in a clean environment.
Colortouch-screen display for easy field operation.
Fully automatic operation control, improve efficiency, save manpower, reduce labour intensity



Basket down Stacker - Micro Mechanical Works

Effective working width:1800mm
Max working speed:200m/min 250m/min
max. steel length 3000mm, Min, sheet length 500mm.
Max. stacking height 1700mm.
Automatic sheet stacking and side delivery.
Simplex or duplex down stacker structure.
Hydraulic servo valve control of elevator deck, ensure stable and quick stacking.
Conveyor belt keeping synchronous with production line speed, keep stacking stable.
PLC control system to follow production line speed, delivery paper sheet, control elevator deck up and down, control backstop positioning clapboard to achieve automatic order change.
Adopt fibreglass brush press paperboard, and according to the paperboard length adjust pressure.The exit of paper sheet delivery with press brush, anti-excursion and guide paper sheet correct delivery.
Subsection independent driver by AC frequency conversion motor, automatic follow production speed of production line , ensure stable and quick stacking.
This machine can be connected to the production management system to achieve order change and order management.
Adopt man-machine conversion and touch screen display, easy operation.
Automatic clapboard setting for sheet length and automatic paper sheet side delivery.


Splicer Machine Automatic - Micro Mechanical Works

Deisgn speed:150m/min
Suitable for the largest base paper diameter:1500mm
With the Mill Road Stand automatic tension control, high-speed access paper, and a high success rate.
Paperless tail than the paper, to reduce the base paper loss(base paper overlap only with the tape with a width of 40mm).
Splicing the car out of the automatic vacuum adsorption paper loading is easy, automatic tension control paper receiving zero errors.
All PLC automatic control, accurate, fault and easy maintenance.
buffer wheel for the first time to pull the paper, automatic alignment, easy to pull the paper.


Automatic Making Gluer Machine - Micro Mechanical Works

The entire system run through the program completed by the PLC control, measurement precision.
System is equipped with temperature sensors and temperature display and control the gel temperature, in order to ensure that the starch molecules are more soluble in water while avoiding the glue quality influenced by ambient temperature produce large. changes.
This device have automatic tank washing procedures, each conveying the finished glue, automatic cleaning of the tank.
Caustic soda into caustic soda stored in the lye tank; level of lye transit tank level is controlled by the PLC when it reaches the set low limit, the lye tank through the pump by automatic replenishment.
When the starch tank level is down to the level sensor, the system automatically adds material alarm and vibration add material.
Category
Corrugated Board Equipment
Manufacturer
FLUTEBOX
Model
TERA 1800
Year
2023

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