MasterTAG

Description:

MasterTAG – Uniting Tradition and Innovation in Label Printing

MasterTAG is your gateway to the future of label printing, combining state-of-the-art technology with proven conventional methods to deliver unparalleled flexibility and efficiency. lets MasterTAG elevates the art of your label printing with its modular, automated design and versatile printing capabilities.

Features and Benefits:

Advanced Modular Design: MasterTAG adopts a unique modular design that allows for the seamless integration of various printing and embellishing methods. This flexibility ensures that label printers can easily adapt the press to changing market demands without interrupting the production flow.

Comprehensive Printing Options: From UV offset to UV flexographic and rotary screen printing, along with hot and cold foil embossing, MasterTAG supports a wide array of printing methods. This diversity allows for the production of complex labels that meet the highest standards of quality and design.

Optimal Substrate Handling: The press handles a broad range of substrates, from ultra-thin monofoils to thick tube laminates, accommodating various label applications with ease. MasterTAG's advanced feed system ensures consistent quality, even with the most challenging materials.

Streamlined Operation with Maximum Automation: MasterTAG features high levels of automation across all modules, significantly reducing changeover times and minimizing waste. Its direct drive technology and automated settings for web tension and registration enhance operational efficiency and reduce downtime.

Enhanced User Interface: A state-of-the-art touchscreen panel simplifies the operation, making it easy for operators to manage job settings and switch between tasks efficiently. Remote diagnosis and access to machine settings via the internet streamline maintenance and troubleshooting, further boosting productivity.

Eco-Efficiency at the Core: The system is designed to use resources sparingly, aligning with modern sustainability standards. MasterTAG's efficient use of inks and materials not only reduces operational costs but also lessens environmental impact.

Cutting-Edge Inking and Wetting Units: The inking and wetting units on MasterTAG are engineered for exceptional performance. Separate drives for these units allow for a quick achievement of the ink/water balance, enhancing print quality and reducing startup waste. The design facilitates easy integration of different inking approaches, whether for full-color printing or specialized applications like metallic inks.

Quality and Precision: MasterTAG is synonymous with quality, capable of achieving the finest print details and maintaining consistent color accuracy throughout production. Its capability to handle various embellishments in one pass, including coating, varnishing, and lamination, makes it a versatile choice for high-end label production.

MasterTAG is more than just a label printing system; it is a robust solution designed to meet the demands of modern label production with flexibility, efficiency, and unmatched quality. Embrace the future of label printing with MasterTAG, where innovation meets tradition to help you stay ahead in a competitive market. Application
The model is specialized for jumbo roll pharmaceutical foil and paper printing, suitable for various materials including label stickers, films, paper cups, paper boards, paper plates, paper bowls, thermal paper, wrapping paper, and more. It is widely used in industries such as food, beverages, and stationery.

Features
Petal Structure: Famous for quick change of anilox and plate rollers.
Shaftless Transmission: Fully electronic, with automatic pre-registration and overprinting.
Clutch Pressing Method: High precision, ensures the plate and anilox rollers align correctly on the first try.
User-friendly: Easy operation with low operator skill requirements.
Consistent Printing Pressure: No adjustment needed when changing rollers if material thickness remains the same.
Automatic Color Registration: Equipped with pre-overprinting and automatic correction.
Pre-registered Electric Eyes: Each printing unit has a sensor for enhanced accuracy.
Servo Motors: Each unit driven by a separate servo for precise control.
Cooling Features: Each unit has a cooling roller and the machine includes a cooling system.
Video Inspection: In-built camera for real-time quality checks.
Main Technical Parameters
Max Unwinding/Rewinding Diameter: 600mm
Printing Length: 190.5mm to 600mm
Max Paper Width: 350mm
Max Printing Width: 340mm
Machine Wall Panel Thickness: 25mm
Registration Accuracy: ±0.1mm
Gear Pitch: 1/8CP (3.175mm)
Plate Thickness: 1.14mm
Double-faced Adhesive Tape Thickness: 0.38mm
Tension Control Accuracy: ±1kg
Printing Servo Motor Power: 1.8kw
Rewinding Motor Power: 4kw
Speed: 150m/min
Main Motor Power: 40kw
Voltage: 380V, 3PH, 50Hz
Pressure: 100PSI (0.6Mpa)
Machine Structure
Unwinding Unit: Features a 600mm diameter, 3” air shaft with automatic inflation and deflation, and a tension control system.
Web Guide System: Electronic device that continuously corrects any slight paper deviations with high accuracy.
Printing Unit: Includes five sets of flexographic color units with ceramic anilox rollers, pneumatic clutch pressure system, and a feature for automatic plate cleaning.
Drying System: Each color unit has an independently controlled IR dryer to ensure optimal drying.
Rewinding Unit: Uses a magnetic powder brake and an automatic tension control system for precise rewinding.
Control System: Full servo motor setup with a main control PLC and touchscreen interface.
Main Configuration List
PLC Controller: Inovance (H5U+H3U)
Touchscreen: Inovance (7100S)
Motors and Drivers: Inovance and Shanghai Danma
Web Guide System: DEXIN (EPC610F)
Video Inspection System: Inovance (KS1600)
Electrical and Pneumatic Components: Taiwan MEAN WELL, Airtac Taiwan, Japan NSK
Anilox Roller: Shanghai Yuncheng
Low Voltage Appliances: Schneider